The production process of Zhengyang Straight Line Razor Wire typically involves several key steps, including preparation of raw materials, blade forming, mesh weaving, surface treatment, and packaging. This type of mesh is commonly used for security, fencing, and isolation purposes due to its sharp blades and strong protective features.

1. Preparation of Raw Materials

• Wire Selection: The wire used for making razor wire mesh is typically high-strength steel wire or stainless steel wire, chosen for its corrosion resistance and tensile strength. The wire diameter is selected based on the desired mesh strength and type, usually ranging from 1.6mm to 3.0mm.

• Blade Material: The blades are usually made of high-carbon steel or stainless steel, and they undergo surface treatment to improve corrosion resistance and sharpness.

2. Wire Stretching and Heat Treatment

• Wire Stretching: The wire is stretched to the required diameter to ensure it has the necessary strength and elasticity.

• Heat Treatment: The steel wire undergoes heat treatment to improve its hardness and tensile strength, which also helps it in the blade forming process.

3. Blade Forming

• Blade Molds Preparation: Specialized molds are used to press the steel wire into sharp, blade-like shapes. This step is crucial because the accuracy of the mold determines the sharpness and appearance of the blades.

• Blade Pressing: The steel wire is pressed into the mold under high pressure, creating blades on one side of the wire. The molds shape the wire into a razor-sharp form.

• Blade Positioning: The blades are spaced evenly and fixed in place to ensure uniformity for the subsequent weaving and installation steps.

  
  

  
  

4. Mesh Weaving and Fixing

• Mesh Weaving: The razor-sharp steel wires are then woven into a mesh. The weaving typically involves interlacing the wires horizontally and vertically to form a fixed grid structure. The size and density of the mesh openings depend on the specific requirements, with common sizes being 10cm x 10cm, 12.5cm x 12.5cm, etc.

• Blade Fixing: Each wire with blades is fixed during the weaving process to ensure that the blades remain securely in place within the mesh grid.

  
  

  

5. Mesh Trimming and Processing

• Blade Trimming: After the mesh is woven, the blades are trimmed to ensure they are sharp but safe to handle. This process removes any burrs or overly sharp edges that could be hazardous during installation.

• Reinforcing the Mesh Edges: The edges of the mesh are reinforced by welding or tying, improving the overall strength and stability of the mesh structure.

  
  

  

6. Surface Treatment

• Anti-corrosion Treatment: To improve the durability and corrosion resistance of the razor wire mesh, it is typically galvanized, sprayed with plastic, or coated with plastic. Galvanization prevents rust, while plastic spraying and coating provide an additional protective layer to enhance weather resistance.

• Surface Cleaning: After treatment, the razor wire mesh is cleaned to remove any impurities or residues, ensuring the mesh is ready for packaging.

7. Cutting and Packaging

• Cutting: The finished razor wire mesh is cut into the required sizes, typically in dimensions such as 2 meters by 3 meters or 2 meters by 4 meters, based on customer requirements.

• Packaging: The cut mesh is neatly packaged, usually using plastic film or strapping to prevent damage or contamination during transportation.

Zhengyang Straight Line Razor Wire is widely used for security barriers, providing an effective deterrent to unauthorized access while offering a high level of protection.